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Call:832-338-4990

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Houston Location

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7650 County Rd 48 unit C,
Rosharon, TX 77583

Chicago Location

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9212 Cherry Ave,
Franklin Park, IL 60131

Mon - Fri: 8:00pm - 6:30pm
deals@mixerworks.com

Got An Emergency?
Call: 832-338-4990

Farrel Mixer Repair

The Farrel mixer is alternative to conventional compounding technologies and excels when compounding highly filled, temperature-sensitive and abrasive polymers. Mixerworks repairs all makes and models of Farrel Mixers and we back our work with a 6 month warranty.
Farrel Mixer Repair

Farrel Mixer Repair

FARREL POMINI’s proprietary technology enables for improved energy and maintenance efficiency, maximum on-stream time, and a faster return on investment, thanks to its more than 50 years of expertise in polymer processing. You can count on Mixerworks for your Farrel Mixer Repair.

 

In the early 1960s, Farrel introduced the FCM Continuous Mixer. Two counter-rotating, non-intermeshing rotors and a large free volume mixing chamber are used in Continuous Mixing Technology. The wide mixing chamber provides for better material circulation and distribution mixing, while the specific rotor shape allows for effective shear and dispersive mixing.

 

Continuous mixing is a one-of-a-kind method that outperforms the traditional twin-screw extruder when it comes to combining highly loaded, shear, and temperature-sensitive polymers.

 

Other noteworthy characteristics include: 

  • A single big feed port that can accommodate huge filler loads and irregularly sized materials.
  • The mixing intensity may be adjusted based on rotor speed, operating volume, temperature, and orifice location.
  • The typical 6 L/D gives a short residence time for the polymer and a reduced heat history for the polymer while yet ensuring a high-quality mixture at the processor’s exit.
  • Components that are modular for easier maintenance and increased production time

 

MixerWorks’ dedicated Repair & Modernization Team can bring your Farrel Mixer equipment back to life and meet or exceed OEM standards. Our technicians will conduct point-by-point inspections, equipment rebuilds, upgrades, and much more to increase the reliability, performance, and longevity of your existing mixing equipment. We serve many manufacturer brands and our goal is to maximize the performance of your mixer through targeted repair and upgrading.

 

The Mixer Company only uses the highest quality parts on your Farrel Mixer rebuild and provides warranty options that are unsurpassed by any other company.

 
 
 

Services

Mixer Performance  Evaluations  and Maintenance

To optimize your production process, we can perform an on-site inspection of your mixing facility and deliver detailed inspection reports with repair and/or parts recommendations. We can help REDUCE downtime. With  a combined experience of 200 years, our personnel can map your preventative maintenance program for the years to come, and lower your total cost of ownership.

Centrally Located

With 2 locations in Chicago and one in Houston; The Mixer Company Repairs all Farrel process equipment. From, High-Speed Dough Mixers, Auto feeders, Batch dissolvers and more! We have been rebuilding Farrel machines since the 1930’s and lead the industry in Farrel Mixer repair.

Free Pick Up and Inspection

We offer free pickup and inspection of your mixer. We can get a truck to you within 24 hours, and in many cases the same day, thanks to our two convenient locations. We’re able to accomplish this via our well-established national trucking network. If you are satisfied with the terms of the quote we will waive the shipping costs. If not, you would just pay for  return shipping.

  • Sigma Blade Mixers
  • Mixtruders
  • Double Sigma Blade
  • Double Arm Mixers
  • Two Wing Tangential Rotors
  • Mixing Chamber with Tilt Discharge
  • Profiled Pressure Lid
  • Variable Speed Drive
  • Dry-Type Mechanical Seal Dust Stops
  • Cooling Jackets: Chamber, Rotors and Pressure Lid
  • Mixing Data Acquisition
  • Front or Rear Material Feed
  • Temperature monitoring
  • Gear Box by Sumitomo Heavy Industries
    …And Much More

Why Choose The Mixer Company for Farrel Mixer Repair and Rebuilding Services?

An unexpected Farrel Mixer failure can result in costly downtime, affecting several operations at your facility. When your process stops, money is literally flying out the window. We can help you overcome these critical situations by restoring your Farrel Mixer to be fully operational again, affordably, and in a fraction of the time OEM’s quote,  which typically take 9-12 months!

Farrel Mixer

Our Capabilities

Our factories are equipped with state of the art inspection and repair equipment to handle any Industrial Mixer.

We Utilize:

  • Small and large lathes for re-machining parts.
  • Heavy duty vertical presses and boring mills to assist the repairing process.
  • Latest vibration and oil analysis equipment.
  • Original spare parts and materials from certified suppliers only,  to perform Farrel Mixer repairs.
  • Our CNC and gear cutting shop to manufacture/fabricate hard to get parts.
  • Controlled and supervised environments when performing repair/upgrading services, maintaining quality in every product delivered.
  • Quality assurance procedures to ensure Mixer functionality  and operating standards.
  • Procedures to document each step of the repair test run requested by the customer.
  • Extended warranties for  Farrel Mixers requiring complete refurbishment.
More Services
Parts & Fabrication

Over the years, we have replaced and fabricated thousands of hard to find Farrel mixer parts. If we don’t have the part you are looking for, or it’s no longer made, we will fabricate it to meet or exceed OEM requirements. We’ve had machines from companies that were built over 70 years ago that require parts that just don’t exist anymore.  Since the 1930’s, we have made parts for companies like 3M, Dow, and Hershey’s just to name a few. You can rely on MixerWorks to make the correct part.

Farrel Mixer

We have replaced, repaired and fabricated a plethora of Sigma Blades, Single Blades, Choppers, Paddles and more. Call us today for more info. 

We can replace, rebuild or fabricate any extruder part including the screws, shafts & barrels. Just Give us a Call.

We fabricate all of our gears in-house to your custom specification or to OEM specs. Either way you will get a precision product backed by our 12 month guarantee.

We can fabricate custom shafts or reverse engineer your existing broken shafts. 

What Is Your Next Step?

When we complete a Farrel Mixer Repair, the Farrel Mixer leaves our plant to go back to work in your process, revitalized, refreshed and with new life in it that is built to last for years to come.* You are getting a machine that is in“New” condition that will meet and many times exceed the OEM specifications.

Schedule a Tour

Schedule a Tour of One of Our Plants by calling Our Shop.

If you need additional services, check our our  Centrifuge and  Gearbox rebuilding services.

Farrel Mixer

A Little History

Farrel Corporation’s rich history dates back to the 1840s during the Industrial Revolution in the United States as a foundry and equipment manufacturer for the rubber industry. Farrel has been at the forefront of development and innovation in the processing industry.

Pomini was founded in 1886 to manufacture and recondition equipment used in cotton industry. In 1949, Pomini began manufacturing equipment for the rubber and plastics industries.

In 2011 , FARREL POMINI was established to focused their expertise on continuous mixing equipment sectors of the HF MIXING GROUP member companies. As separate companies, Farrel Corporation and Pomini Rubber & Plastics Srl possess over 100 years’ collective experience in the polymer processing industry.

We are not the Farrel Mixer OEM, however  we do service their products.

Farrel Mixer