+1-877-203-1867

Houston Location

T +1-877-203-1867
7650 County Rd 48 unit C,
Rosharon, TX 77583

Chicago Location

T + 1-773-617-0937
9212 Cherry Ave,
Franklin Park, IL 60131

Moriyama Mixer Repair

Moriyama developed the tilt dispersion mixer to facilitate the flexible mixing of a wide range of elastomers, without the need for mezzanines or pits. Mixerworks can help reduce your downtime with quality Moriyama repairs in a fraction of the time the OEM will take.

Moriyama Mixer Repair

You can save money and get a better return on investment by rebuilding your existing Moriyama equipment vs. buying new. Worn-out mixers can increase your operational expenses when they break down, but our team will bring your Moriyama mixer back to life while meeting or exceeding OEM standards.  We have been rebuilding Moriyama machines since the 1930s and lead the industry when it comes to Moriyama Mixer repair.

 

Moriyama Mixers are capable of kneading and mixing high-viscosity rubber and plastic compounds as well as low-viscosity semi-solids, various elastomers, and ceramic powders. Moriyama utilizes a wide range of blade shapes with optimum clearance, tailored to various materials and designs for diffusion conditions through:

 

  • Dispersion Mixers: From low to high hardness, not only rubber, plastic or ceramic but Nano-level compounds
  • Wonder Kneading: One pass mixing possible by enhanced cooling system of rotor, chamber and compression lid.
  • Small Capacity Dispersion Mixers: Ideal for research and development of new materials and for test-mixing various conditions

 

Moriyama developed the tilt dispersion mixer to render flexible mixing of a variety of elastomers easier. The mixer can be placed directly on the floor thanks to the tilt mechanism. There are no mezzanines or pits required, which lowers installation costs and improves operational efficiency. The large chamber opening makes feeding and discharging of materials much easier. Users can exert tight control over the mixing process thanks to the extensive water jackets and advanced mixing control system. Moriyama continues to develop and improve its mixing rotor technology, maintaining its position as the global leader when it comes of quality and durability.

 

The Mixer Company Repairs all Moriyama process equipment from Double Arm Mixers with “Sigma” or “DoubleNobbin” shaped mixing blades, to Mixer Extruders designed for high viscosity products. Our technicians will conduct point-by-point inspections, equipment rebuilds, upgrades, and much more to increase the reliability, performance, and longevity of your existing mixing equipment. We serve many manufacturer brands and our goal is to maximize the performance of your mixer through targeted repair and upgrading.

 

We only use the highest quality parts available for your Moriyama Mixer Repair and our warranty options  are unsurpassed by any other company. You can count on us with your machinery.

 

With a combined experience of over 200 years, Our Engineers and Technicians will have your machines running longer and more efficiently than ever before.

 
 

Services

Centrally Located

With 2 locations in Chicago and one in Houston; The Mixer Company Repairs all Moriyama process equipment. From, High-Speed Dough Mixers, Auto feeders, Batch dissolvers and more! We have been rebuilding Moriyama machines since the 1930’s and lead the industry in Moriyama Mixer repair.

 

Free Pick Up and Inspection

We offer free pickup and inspection of your mixer. We can get a truck to you within 24 hours, and in many cases the same day, thanks to our two convenient locations. We’re able to accomplish this via our well-established national trucking network. If you are satisfied with the terms of the quote we will waive the shipping costs. If not, you would just pay for  return shipping.

 

  • Sigma Blade Mixers
  • Mixtruders
  • Double Sigma Blade
  • Double Arm Mixers
  • Two Wing Tangential Rotors
  • Mixing Chamber with Tilt Discharge
  • Profiled Pressure Lid
  • Variable Speed Drive
  • Dry-Type Mechanical Seal Dust Stops
  • Cooling Jackets: Chamber, Rotors and Pressure Lid
  • Mixing Data Acquisition
  • Front or Rear Material Feed
  • Temperature monitoring
  • Gear Box by Sumitomo Heavy Industries

…And Much More

Why Choose The Mixer Company for Moriyama Mixer Repair and Rebuilding Services?

An unexpected Moriyama Mixer failure can result in costly downtime, affecting several operations at your facility. When your process stops, money is literally flying out the window. We can help you overcome these critical situations by restoring your Moriyama Mixer to be fully operational again, affordably, and in a fraction of the time OEM’s quote,  which typically take 9-12 months!

Moriyama Mixer

Our Capabilities

Our factories are equipped with state of the art inspection and repair equipment to handle any Industrial Mixer.

We Utilize:

  • Small and large lathes for re-machining parts.
  • Heavy duty vertical presses and boring mills to assist the repairing process.
  • Latest vibration and oil analysis equipment.
  • Original spare parts and materials from certified suppliers only,  to perform Moriyama Mixer repairs.
  • Our CNC and gear cutting shop to manufacture/fabricate hard to get parts.
  • Controlled and supervised environments when performing repair/upgrading services, maintaining quality in every product delivered.
  • Quality assurance procedures to ensure Mixer functionality  and operating standards.
  • Procedures to document each step of the repair test run requested by the customer.
  • Extended warranties for  Moriyama Mixers requiring complete refurbishment.
More Services
Parts & Fabrication

Over the years, we have replaced and fabricated thousands of hard to find Moriyama mixer parts. If we don’t have the part you are looking for, or it’s no longer made, we will fabricate it to meet or exceed OEM requirements. We’ve had machines from companies that were built over 70 years ago that require parts that just don’t exist anymore.  Since the 1930’s, we have made parts for companies like 3M, Dow, and Hershey’s just to name a few. You can rely on MixerWorks to make the correct part.

We have replaced, repaired and fabricated a plethora of Sigma Blades, Single Blades, Choppers, Paddles and more. Call us today for more info. 

We can replace, rebuild or fabricate any extruder part including the screws, shafts & barrels. Just Give us a Call.

We fabricate all of our gears in-house to your custom specification or to OEM specs. Either way you will get a precision product backed by our 12 month guarantee.

We can fabricate custom shafts or reverse engineer your existing broken shafts. 

What Is Your Next Step?

Your Moriyama Mixer will leave our plant revitalized, refreshed and built to last for decades to come. Your “New” conditioned mixer will meet and many times exceed the OEM specifications.

Schedule a Tour

Schedule a Tour of One of Our Plants by calling our shop.

If you need additional services, check our our  Centrifuge and  Gearbox rebuilding services.

Moriyama Mixer

A Little History

Sanyu USA(Maumee, Ohio) was established in 1989 and is responsible for the sales and service of Sanyu’s rubber injection molding machines and automation equipment in the Americas. Sanyu USA is a wholly-owned subsidiary of Sanyu Industries, Ltd(HeadOffice: Komaki, Japan). In 2010, Sanyu USA became the sales and service representative of rubber mixing equipment manufacturer Moriyama for North America. In 2016, Sanyu USA became the North American representative for Rubicon extruders and vulcanization lines.

We are not the Moriyama Mixer OEM, however  we do service their products.

Moriyama Mixer